
Double Column Vertical CNC Lathe
The Double Column Vertical CNC Lathe is engineered for turning large-diameter, high-tonnage components requiring maximum stability and heavy cutting torque.
Mounting workpieces vertically on the rotary table allows their weight to be supported directly by the machine base, eliminating the deflection and sagging common in horizontal lathes. The dual-column frame supports the cross rail from both sides, forming a rigid box structure that minimizes vibration during high-depth roughing and precision finishing.
Technical Specifications
|
Specification |
Technical Parameter |
|
Machine Type |
Double Column Vertical CNC Lathe |
|
Max. Turning Diameter |
1,600 mm – 8,000+ mm (Customizable) |
|
Max. Workpiece Height |
1,000 mm – 4,000+ mm |
|
Max. Workpiece Weight |
10 Tons – 100+ Tons |
|
Worktable Diameter |
1,250 mm – 6,300+ mm |
|
Worktable Speed Range |
1 – 200 rpm (Variable) |
|
Max. Table Torque |
Up to 120+ kN·m |
|
Vertical Ram Cross-Section |
200×200 mm / 240×240 mm / Custom |
|
Vertical Ram Travel (Z-axis) |
1,000 mm – 2,000 mm |
|
Horizontal Travel (X-axis) |
Extended clearance across table center |
|
Positioning Accuracy |
Compliant with ISO 230-2 / VDI DGQ 3441 |
|
Repeatability |
±0.005 mm – ±0.01 mm |
|
Guideway Type |
Hardened Linear / Hydrostatic / Heavy Box Ways |
Key Advantages
Optimized Shop Footprint: Vertical arrangement saves horizontal floor space for large-diameter parts.
High Removal Rates: Rigid dual-column support allows aggressive cutting depths without chatter.
Single-Setup Efficiency: Complete ID, OD, facing, and grooving in one clamping setup to maintain geometric concentricity.
Heavy Thermal & Load Stability: Thermal-symmetric structure reduces heat deformation during extended shifts.
Industry Applications
Wind Power & Energy: Flange rings, slewing bearings, and generator hubs.
Oil & Gas: High-pressure valve bodies, blowout preventers, and piping flanges.
Power Generation: Gas/steam turbine housings, hydro turbine components, and pressure vessel heads.
Mining & Metallurgy: Crusher rings, mill rolls, and large gear blanks.
Heavy Industrial Equipment: Construction machinery slewing frames and railway wheel sets.
Double-Column Machine Structure
Double-Column Frame: High-grade cast iron, fully stress-relieved to maintain long-term alignment under heavy machining loads.
Elevating Cross Rail: Synchronized motor drive with hydraulic clamping locks, ensuring precise positioning along the columns.
Vertical Ram: Forged alloy steel ram with high cross-sectional rigidity, engineered for deep internal boring and extended tool reach.
Rotary Worktable: Features heavy-duty hydrostatic or precision combination bearings to sustain extreme radial and axial loads.
Machine Base: Reinforced foundation interface designed to efficiently transfer dynamic cutting forces to the shop floor.
CNC Tool Heads & Machining Capability
External Turning: Roughing and finishing of large outer diameters and steps.
Internal Boring: High-rigidity boring bar access for deep bearing seats, sleeves, and valve interiors.
Face Turning: Direct facing of large circular flanges, covers, and mating surfaces.
Grooving & Tapering: Precision contouring, O-ring grooving, and taper machining controlled via multi-axis CNC interpolation.
Single or Dual Ram Setup: Dual-ram options allow simultaneous roughing and finishing to shorten cycle times.
Typical Workpieces
Large Flanges: ID/OD turning, sealing face finishing, and ring grooving.
Bearing Housings: Multi-step internal boring, facing, and precision bearing seat machining.
Gear Rings & Blanks: Heavy outer diameter turning and rim facing.
Turbine & Energy Components: High-alloy disc, housing, and rotor machining.
Valve & Pump Bodies: Deep internal boring and mating flange surface facing.
Quality Inspection
Geometric Precision Alignment: Full laser interferometer testing for positioning accuracy and repeatability according to ISO 230-2 standards.
Load & Spindle Run-In Test: 48-hour continuous operational testing covering full speed ranges and temperature distribution.
Pre-Shipment Test Machining: Dry or wet test machining using agreed sample workpieces or drawings prior to dispatch.
Installation, Commissioning & Overseas Delivery
Foundation Preparation: Complete foundation drawings and loading specifications provided upon contract sign-off.
On-Site Commissioning: Experienced service engineers dispatched globally for installation, alignment, CNC tuning, and operator training.
Export Packaging: Modular disassembly with heavy-duty anti-rust treatment, packed in seaworthy steel-framed wooden crates or flat-rack containers.
FAQ
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