
Vertical Turning Center
The Double-Column CNC Vertical Turning Center is built for high-precision turning, boring, facing, and profiling of large-diameter, high-tonnage rotational components. By securing the workpiece horizontally onto a high-torque rotary table, the entire structural weight is supported vertically by the machine foundation-eliminating component deflection and clamping distortion inherent in horizontal turning lathes.
Technical Specifications
|
Parameter |
Unit |
Engineering Standard Range |
|
Max. Turning Diameter |
mm |
1,250 / 1,600 / 2,000 / 2,500+ |
|
Max. Workpiece Height |
mm |
1,000 – 2,200 |
|
Max. Table Load Capacity |
kg / t |
4,000 – 15,000+ (4 – 15+ tons) |
|
Table Diameter |
mm |
1,000 – 2,200 |
|
Table Speed Range |
rpm |
1 – 250 (Variable Step / Direct Drive) |
|
Max. Table Torque |
N·m |
Up to 35,000+ |
|
Ram Cross-Section |
mm |
200 × 200 / 240 × 240 |
|
Ram Travel (Z-Axis) |
mm |
800 – 1,200 |
|
Cross Rail Travel (Vertical) |
mm |
700 – 1,500 |
|
Main Drive Motor Power |
kW |
37 / 45 / 55 (High Torque) |
|
CNC Control System |
- |
FANUC 0i-TF / Siemens 828D / 840D SL |
|
Tool Changer (ATC) |
Tools |
Optional 12 / 16 / 24 Station |
Key Machine Advantages
Vertical Gravity Support: Direct table loading supports heavy workpieces safely, simplifying loading, alignment, and workholding for large-scale parts.
High-Rigidity Frame Structure: Cast from high-grade Meehanite iron and thermally stress-relieved to eliminate internal stress, ensuring long-term geometric accuracy and chatter-free rough cutting.
High-Torque Rotary Table: Powered by a heavy-duty multi-speed gearbox or direct-drive motor, delivering maximum torque at low RPMs for deep roughing operations.
Rigid Ram & Cross Rail: Hardened and precision-ground guideways (or heavy-duty linear roller guides) ensure high positioning accuracy during deep-hole boring and heavy facing.
Flexible Modular Options: Available with C-axis contouring, live tooling heads (milling, drilling, tapping), elevating cross-rail, and Automatic Tool Changer for single-setup complete machining.
Turnkey Engineering Configuration: Table load, swing envelope, axis travel, ram size, and tooling systems are tailored directly around your workpiece drawings and production requirements.
Industry Applications
Oil & Gas / Fluid Control: Valve bodies, blowout preventers (BOP), casing heads, large flanges.
Power & Renewable Energy: Wind turbine slewing bearings, turbine discs, generator hubs.
Mining & Heavy Equipment: Drive wheels, large pulleys, ring gears, pump housings, marine stern tube bushings.
Workpiece Capacity and Machining Envelope
Optimal performance starts with your component geometry, not a generic machine brochure. Key parameters used to configure your turning center include:
Workpiece Dimensions: Maximum OD, minimum ID, and total overall height.
Weight Envelope: Net part weight plus fixture mass.
Material Profile: Forged alloy steel, stainless steel, ductile iron, Inconel, or aluminum.
Process Scope: Rough turning, finish boring, grooving, thread chasing, or secondary milling/drilling.
CNC Turning and Heavy-Duty Cutting
The machine easily executes standard and complex geometry profiles:
Turning & Boring: OD turning, ID boring, facing, step turning, taper turning, chamfering, and profiling.
Threading & Grooving: Internal/external thread cutting, face grooving, and undercut machining.
Heavy Roughing: Designed to handle deep cuts and high feed rates in tough materials without losing dynamic stability.
Quality Assurance Standard Protocol
Every machine undergoes a rigorous pre-shipment testing protocol prior to customer dispatch:
Geometric Accuracy Test: ISO 230-1 standard verification.
Laser Interferometer Alignment: Pitch, yaw, and positioning compensation across all linear axes (X / Z).
48-Hour Full Load Running Test: Spindle temperature monitoring, hydraulic stability checks, and dynamic spindle balance analysis.
Trial Machining Verification: Customer-specific workpiece trial or standardized test cut upon request.
Packaging & Global Logistics
Seaworthy Protection: VCI anti-rust oil application, vacuum foil wrap packaging, and heavy-duty steel skid mounting.
Component Demounting: Cross-rail and column assemblies packed in dedicated containerized frames with impact sensors.
After-Sales & Field Technical Support
Installation & Commissioning: On-site foundation guidance, machine leveling, and CNC setup by certified engineers.
Warranty & Parts: 12-month comprehensive machine warranty; critical spare parts dispatched via express air freight within 48 hours.
Remote Diagnostics: Fast online technical service via direct CNC network connection for troubleshooting and software updates.
FAQ
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