
New CNC Vertical Lathe
New CNC Vertical lathe machining center tool magazine type and structure introduction
Types of Vertical Machining Center Tool Magazines
1. Drum (Disk) Type Tool Magazine
Tool Axis Parallel to Drum Axis:
Tools are arranged radially or axially around a drum/disk.
Simple structure, commonly used for small-capacity magazines (8–64 tools).
Limitation: Larger drum diameters increase rotational inertia and tool selection time.
Optimization: Double- or multi-ring tool arrangements improve space utilization.
Tool Axis Inclined to Drum Axis:
Tool axis forms an acute angle with the drum axis.
Reduces manipulator complexity during tool changes.
Drawbacks: Larger footprint, limited installation flexibility, and lower capacity.
2. Chain-Type Tool Magazine
Structure: Compact design with tools mounted on a servo-driven chain.
Capacity: Typically 30–120+ tools.
Key Components:
Drive System: Servo motor + worm gear reducer (or gears).
Guide Wheels: Hardened surfaces for durability; dual tensioning wheels with guide slots to maintain alignment.
Zero-Position Calibration:
Zero-position block and sensor ensure precise tool positioning.
Critical to prevent misalignment during robotic tool changes.
3. Grid (Lattice) Box-Type Tool Magazine
Fixed Type:
Tools arranged in linear rows.
Tool selection via robotic arm with X/Y motion.
Advantage: High space efficiency for large-capacity magazines.
Non-Fixed Type:
Modular design with multiple movable sub-magazines.
Sub-magazines can extend vertically for tool access.
Structure of High-Speed CNC Vertical Lathe Tool Magazines
1. Disk-Type Tool Magazine
Components:
Pressure strips and bracket body with countersunk holes for pillar alignment.
Heat-treated hook claws and one-piece molded brackets.
Advantages: Lightweight, rigid structure, low manufacturing cost, and easy assembly.
2. Chain-Type Tool Magazine
Key Features:
Drive Mechanism: Servo motor + worm gear reducer (adjustable for torque/speed).
Tensioning System: Guide wheels with hardened surfaces and adjustable tension.
Zero-Positioning:
Zero block mounted at any chain position; sensor calibrated to align the tool set at the robotic pickup station.
Unidirectional homing (clockwise/counterclockwise per design specifications).
Critical Considerations
Tool Positioning Accuracy:
Misalignment during homing causes robotic tool pickup errors, leading to tool collision risks.
Precise zero-position calibration is essential for reliability.
Design Trade-offs:
Drum Magazines: Simplicity vs. limited capacity.
Chain Magazines: Higher capacity but require precise tensioning and alignment.
Specifications
|
Technical parameter |
VMC1050 |
|
Table size mm |
530*1000 |
|
T slot |
5-18*90 |
|
The maximum load capacity(kg) |
600 |
|
X axis travel mm |
1000 |
|
Y axis travel mm |
500 |
|
Z axis travel mm |
600 |
|
Distance between spindle center and column mm |
579 |
|
Distance between spindle end face and worktable surface mm |
140-740 |
|
Spindle taper |
BT40 |
|
Spindle speed(rpm) |
8000 |
|
Spindle motor power(Kw) |
7.5 |
|
X/Y/Z axis servo motor power(Kw) |
3.9 |
|
X/Y/Z motor connection |
Derectly connected |
|
X/Y/Z Guide way type |
linear guide |
|
Tool capacity |
24T |
|
Maximum tool weight Kg |
8 |
|
Max. tool length mm |
300 |
|
Electric capacity KVA |
19 |
|
Tool magazine |
Arm type |
|
X/Y/Z Max.Rapid traverse m/min |
24-24-20 |
|
X/Y/Z Max. feed speed mm/min |
10000 |
|
Repeat positioning accuracy mm |
±0.004 |
|
Machine dimension{LxWxH) mm |
2900x2420x2700 |
|
Net. Weight (kg) |
5400 |
| system |
KND-2100M |
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