New CNC Vertical Lathe

New CNC Vertical Lathe

This drum type tool magazine structure is simple, more applications, suitable for less capacity of the tool magazine. In order to increase the utilization rate of the tool magazine space
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Product Introduction
New CNC Vertical lathe machining center tool magazine type and structure introduction

 

Types of Vertical Machining Center Tool Magazines

 

1. Drum (Disk) Type Tool Magazine

 Tool Axis Parallel to Drum Axis:

   Tools are arranged radially or axially around a drum/disk.

   Simple structure, commonly used for small-capacity magazines (8–64 tools).

  Limitation: Larger drum diameters increase rotational inertia and tool selection time.

  Optimization: Double- or multi-ring tool arrangements improve space utilization.

 Tool Axis Inclined to Drum Axis:

   Tool axis forms an acute angle with the drum axis.

   Reduces manipulator complexity during tool changes.

 Drawbacks: Larger footprint, limited installation flexibility, and lower capacity.

2. Chain-Type Tool Magazine

 Structure: Compact design with tools mounted on a servo-driven chain.

 Capacity: Typically 30–120+ tools.

 Key Components:

 Drive System: Servo motor + worm gear reducer (or gears).

 Guide Wheels: Hardened surfaces for durability; dual tensioning wheels with guide slots to maintain alignment.

 Zero-Position Calibration:

   Zero-position block and sensor ensure precise tool positioning.

   Critical to prevent misalignment during robotic tool changes.

3. Grid (Lattice) Box-Type Tool Magazine

 Fixed Type:

   Tools arranged in linear rows.

   Tool selection via robotic arm with X/Y motion.

 Advantage: High space efficiency for large-capacity magazines.

 Non-Fixed Type:

   Modular design with multiple movable sub-magazines.

   Sub-magazines can extend vertically for tool access.

 

Structure of High-Speed CNC Vertical Lathe Tool Magazines

 

1. Disk-Type Tool Magazine

 Components:

  Pressure strips and bracket body with countersunk holes for pillar alignment.

  Heat-treated hook claws and one-piece molded brackets.

 Advantages: Lightweight, rigid structure, low manufacturing cost, and easy assembly.

2. Chain-Type Tool Magazine

 Key Features:

  Drive Mechanism: Servo motor + worm gear reducer (adjustable for torque/speed).

  Tensioning System: Guide wheels with hardened surfaces and adjustable tension.

 Zero-Positioning:

   Zero block mounted at any chain position; sensor calibrated to align the tool set at the robotic pickup station.

   Unidirectional homing (clockwise/counterclockwise per design specifications).

Critical Considerations

 Tool Positioning Accuracy:

  Misalignment during homing causes robotic tool pickup errors, leading to tool collision risks.

  Precise zero-position calibration is essential for reliability.

 Design Trade-offs:

  Drum Magazines: Simplicity vs. limited capacity.

  Chain Magazines: Higher capacity but require precise tensioning and alignment.

 

Specifications

 

Technical parameter

VMC1050

Table size mm

530*1000

T slot

5-18*90

The maximum load capacity(kg)

600

X axis travel mm

1000

Y axis travel mm

500

Z axis travel mm

600

Distance between spindle center and column mm

579

Distance between spindle end face and worktable surface mm

140-740

Spindle taper

BT40

Spindle speed(rpm)

8000

Spindle motor power(Kw)

7.5

X/Y/Z axis servo motor power(Kw)

3.9

X/Y/Z motor connection

Derectly connected

X/Y/Z Guide way type

linear guide

Tool capacity

24T

Maximum tool weight Kg

8

Max. tool length mm

300

Electric capacity KVA

19

Tool magazine

Arm type

X/Y/Z Max.Rapid traverse m/min

24-24-20

X/Y/Z Max. feed speed mm/min

10000

Repeat positioning accuracy mm

±0.004

Machine dimension{LxWxH) mm

2900x2420x2700

Net. Weight (kg)

5400

system

KND-2100M

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