
Twin Spindle Turning Center
The Twin Spindle Turning Center is designed for turned components requiring machining on both ends. The main spindle performs the first machining operations, and the sub-spindle takes over the workpiece inside the machine for second-side machining. This eliminates separate manual setups, reduces cycle time by up to 40%, and keeps both operations within a single CNC process. It is suitable for shafts, bushings, sleeves, hydraulic fittings, hubs, couplings, flanges, and other precision components requiring multi-process machining.
Technical Specifications
|
Item |
Reference Specification |
|
Machine Type |
Twin Spindle CNC Turning Center |
|
CNC Control |
FANUC / Siemens / Mitsubishi, optional |
|
Spindle Configuration |
Main Spindle + Sub-Spindle |
|
Chuck Size |
6" / 8" / 10" |
|
Main Spindle Motor |
Approx. 11–18.5 kW |
|
Sub-Spindle Motor |
Approx. 7.5–15 kW |
|
Main Spindle Speed |
Up to 4,000–6,000 rpm |
|
Sub-Spindle Speed |
Up to 4,000–6,000 rpm |
|
Main Spindle Bore |
Approx. Ø52–86 mm |
|
Main Spindle Bar Capacity |
Approx. Ø42–65 mm |
|
Sub-Spindle Bore |
Approx. Ø42–62 mm |
|
Max. Turning Diameter |
Approx. Ø200–350 mm |
|
Max. Turning Length |
Approx. 200–600 mm |
|
X-Axis Travel |
Approx. 180–250 mm |
|
Z-Axis Travel |
Approx. 300–700 mm |
|
Sub-Spindle Z-Axis Travel |
Approx. 300–700 mm |
|
Turret |
8 / 10 / 12 / 16 stations |
|
Live Tooling |
Optional |
|
C-Axis |
Optional / configuration dependent |
|
Y-Axis |
Optional |
|
Live Tool Speed |
Up to approx. 4,000–6,000 rpm |
|
Spindle Nose |
A2-5 / A2-6 / A2-8, configuration dependent |
|
Hydraulic Chuck |
Standard / optional according to configuration |
|
Bar Feeder |
Optional |
|
Parts Catcher |
Optional |
|
Chip Conveyor |
Optional |
|
Coolant System |
Standard |
|
Automatic Tool Measurement |
Optional |
|
Workpiece Transfer |
CNC-controlled |
Application Industries
Automotive & Transportation: High-volume drive components, sensor bodies, and hydraulic fittings.
Hydraulics & Fluid Power: Precision valve bodies, fluid adapters, and manifold sleeves.
Industrial Machinery: Precision spacers, rollers, drive pins, and motor shafting.
Aerospace & Medical: High-tolerance connectors, cylindrical enclosures, and titanium/stainless fittings.
Contract Precision Machine Shops: Job shops seeking lower labor overhead and versatile two-sided production capacity.
Why Choose a Twin Spindle Turning Center?
|
Operational Stage |
Conventional CNC Lathe |
Twin Spindle Turning Center |
|
First-Side Machining |
Completed on Main Spindle |
Completed on Main Spindle |
|
Part Transfer |
Manual operator unloading |
Automated internal sub-spindle transfer |
|
Second-Side Setup |
Separate machine / manual re-clamping |
Sub-spindle holds part in same cycle |
|
Alignment Accuracy |
Operator-dependent re-clamping errors |
Precision spindle-synchronized handover |
|
Production Handling |
High manual intervention |
Minimal operator intervention / High ROI |
How Twin Spindle Machining Works
Main Spindle Clamping: Raw bar stock or blank is secured in the main spindle.
First-Side Machining: The servo turret performs primary turning, facing, boring, grooving, or threading.
Part Transfer: The sub-spindle moves axially to sync with main spindle rotation and clamps the workpiece.
Spindle Handover: Main spindle unclamps or cutoff occurs, handing the workpiece smoothly to the sub-spindle.
Second-Side Machining: The sub-spindle holds the part while remaining secondary features are machined.
Part Unloading: The completed part is safely ejected to an integrated parts catcher or automation arm.
Turret, C-Axis, Y-Axis, and Live Tooling Options
High-Speed Servo Turret: Rapid index times reduce non-cutting cycle time.
C-Axis Contouring: Full 360° spindle indexing enables precise angular positioning for pitch-circle hole drilling, slotting, and keyway milling.
Driven Live Tooling: High-torque driven tool stations turn your lathe into a turn-mill center, completing off-center secondary operations in the same setup.
Y-Axis Capability: Provides perpendicular linear movement relative to the spindle center, allowing off-axis cross-drilling, multi-flute milling, and complex keyway features.
Typical Machined Workpieces
Shafts & Pins: Stepped drive shafts, splined pins, and guide rods requiring two-sided alignment.
Bushings & Sleeves: Precision sleeves needing concentric ID boring and OD turning on both ends.
Hydraulic & Pneumatic Fittings: Valve spools, adapters, hose connectors, and fluid blocks with multi-step threads.
Hubs & Couplings: Rotary couplings and power transmission flanges.
Connectors & Housings: Cylindrical electrical housings with complex face/radial holes.
Configuration Guide
Tailor options to match specific production bottlenecks:
Larger Spindle Bore: For continuous processing of oversized bar stock.
C-Axis + Live Tooling: Solves secondary cross-drilling and face-milling requirements.
Y-Axis Motion: Essential for complex off-center features and precise flat milling.
Automatic Bar Feeder: Enables unattended 24/7 continuous bar stock feeding.
Parts Catcher & Unloader: Safely transfers finished components out of the enclosure without scratching.
Gantry / Robotic Arm Loading: Ideal for heavy individual forged blanks where bar stock feeding is not applicable.
Pre-Shipment Testing Protocol
Every machine undergoes strict quality verification prior to dispatch:
Laser interferometer positioning and repeatability accuracy checks
Spindle dynamic balance testing and full-rpm run-in testing
Automated spindle transfer sequence and hydraulic pressure stability checks
Full functional testing of CNC controls, safety interlocks, and coolant delivery
Trial Machining: Optional test cuts performed on customer part drawings prior to shipment upon request.
FAQ
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